Non Woven Automatic Gravure Printing Coating Machine
|FOB Price:||US $67,164.18-89,552.24 / Set|
|Min. Order:||1 Set|
|Min. Order||FOB Price|
|1 Set||US $67,164.18-89,552.24/ Set|
|Production Capacity:||20 Sets Per Month|
|Payment Terms:||T/T, Money Gram|
- Model NO.: SW-500
- Driven Type: Electric
- Packaging Material: Plastic
- Application: Electronics, Shoes, Fabric, Sponge
- Transport Package: Wood Packing
- HS Code: 8530800000
- Type: Roll Coater
- Automatic Grade: Automatic
- Packaging Type: Cartons
- Trademark: SaiWei
- Origin: Guangzhou
1) Machine for the unit frame structure, the length of the machine according to the production needs of free choice.
2) Frequency conversion for the stepless speed regulation, large roller, traction roller and anilox roller by the host synchronization control, the whole machine adopts PLC automatic tension control, equipped with man-machine interface, with accurate, sensitive, easy to operate, anti-interference and so on.
3) Anilox roller with a scraper direct coating, a variety of coating amount of anilox roller can be used interchangeably.
4) Biaxial swivel, pneumatic back pressure scraper device and three-dimensional adjustment can effectively control the blade angle position and scraper pressure.
5) The use of sub-independent constant temperature hot air drying system, automatic temperature control, into the exhaust wind strong, can be completely dry.
6) The inner guide roller of the oven is synchronized with the main engine.
7) Anilox roller, traction roller, pressure roller by the pneumatic solenoid valve control.
8) Using meter meters display device.
9) Retractable reel with inflatable shaft to load and unload material, easy to operate.
1, Description: This machine is mainly applied to the reel type substrate printing (back), coating (glue) and composite production.
2, The main raw materials:
Substrate: nonwoven fabric, granulated silicon paper 70 ~ 140g / m2, PET film (δ = 0.02 ~ 0.10mm).
Facial: paper, film.
3, Glue: solvent-based glue, water-based glue.
4, Coating method: comma roller measurement of plastic, gravure printing.
5, Coating accuracy: 5 ~ 60g / m2 ± 1g / m2 (coating thickness, the actual accuracy of the coating by the amount of ± 10%).
The main technical parameters:
1, The effective coating width: 500mm
2, Roll width: 600mm
3, Mechanical speed: 100m / min (10 ~ 80m / min production speed, depending on the different process may be)
4, Unwinding diameter: ≤ φ800mm
5, Winding diameter: ≤ φ380mm
6, Heating and drying methods: external hot oil heating, centrifugal fan hot air circulation
7, Temperature control: 50 ~ 180 ºC
8, Coiling edge neat: ± 2.0mm
9, Total installed power: about 60KW (which does not include the required heat transfer oil)
10, Dimensions: 26000x4000x4800mm (length x width x height)
Mainly equipped with:
1, The release unit 2 pieces (hydraulic lift single-type)
2, Printing unit 1 piece (gravure printing)
3, Coating unit 1 piece (comma roller measurement)
4, Drying box 1 piece (oven 27 meters, a total of 9 temperature zone)
5, One humidifier unit (net roll back to wet)
6, Cooling composite body 1 group (circulating water cooling)
7, Winding unit 1 piece (automatically flip duplex)
8, The rack and the transition part of a group
9, Electrical control system 1 group
Unwinding unit (group 2 pieces):
1, The form: single-station, hydraulic lift type.
2, Effective unwinding width: 500mm.
3, Effective unwinding diameter: φ800mm.
4, Unwinding reel: 3 "(Φ76mm) inflatable shaft 2 (with a cone sleeve 1).
5, Unwinding tension control: tension automatic control (including: Taiwan 20kgf magnetic brake, Shanghai automatic tension controller, 2 tension detector); where the second unwinding taper automatic tension control.
6, Rack: steel and steel welding pieces.
7, Lift: with a small hydraulic system system, cylinder specifications Φ80mm X 300mm 2 only.
8, Correction: the overall rack set EPC ultrasonic servo correction system (Chongqing East), correction range ± 75mm.
9, Control box: with a small control box, with early warning and emergency stop button, control can be a separate start, stop, speed adjustment.
10, Equipped with a brush-type static eliminator.
1, Coating form: gravure printing.
2, Effective coating width: 500mm.
3, Scraper: active series of rotary squeegee blade, can be pneumatic swing.
4, Rubber pressure roller: diameter Φ140mm, steel roller rubber layer (EPDM), hardness 60 ~ 65 degrees; pneumatic control.
5, Printing plate roll: to adapt to roll diameter Φ140 ~ 200mm, with wet drive function.
6, Plastic tank: stainless steel, can be manually lift, with a pneumatic diaphragm pump.
7, Drying: printing oven electric heating 6KW, 1.5kW centrifugal fan.
8, Control box: with a small control box, with early warning and emergency stop button, control can be a separate start, stop, speed adjustment and coating required pneumatic button.
1, Coating form: comma roll measurement coating.
2, The effective coating width: 500mm
3, Comma roll measurement coating:
A. Coating roller: diameter Φ320mm, roller surface 600mm, steel roller chrome hard chrome finish; roll beating no more than 0.005mm.
B. Comma Scraper: diameter Φ160mm, material 45 #, roll surface 600mm, hard chrome plated surface, ultra-fine grinding; roll full beating no more than 0.005mm.
C. Clearance adjustment: manual precision screw and linear guide wedge control glue, pneumatic control quickly off
D. Tank: Barbed, can be manually adjusted before the set, set 30mm thick Teflon film (adjustable).
E. Connected to the plastic plate: stainless steel, welding processing.
F. Coated wall: 40mm thick cast iron pieces.
G. Bracket: 14 # channel and steel plate welding.
4, Power: active synchronization, AC frequency control; inverter for the Huichuan brand, 5.5kW geared motor (Shanghai SFC motor).
5, Control box: with a small control box, with early warning and emergency stop button, control can be a separate start, stop, speed adjustment and coating required pneumatic button.
1, Form: column arch bridge, bilateral open the door, bilateral operating platform.
2, Length: oven: 27 meters, 3 meters a temperature zone, a total of 9 temperature zone.
3, The temperature: 50 ~ 180 ºC, external thermal oil heat exchanger heating, centrifugal fan hot air circulation, automatic control valve automatic temperature control, a total of 9 groups.
4, Insulation: filled glass fiber thickness 80mm.
5, Guide roller: hard aluminum alloy guide roller, surface brown hardening treatment, each temperature zone 6; active synchronization, AC frequency control; inverter for the Huichuan brand, 7.5kW geared motor (Shanghai SFC motor); chain drive.
6, Oven: oven hot box with stainless steel plate.
7, Hot air circulation: oven 9 sets of 4kW centrifugal fan hot air circulation.
8, Exhaust: 2 sets of 5.5KW centrifugal fan exhaust (recommended to be installed outdoors)
9, Correction: oven outlet with EPC ultrasonic servo correction system (Chongqing East), correction range ± 75mm.
10, Alarm device: the second section of the oven with flammable gas detection alarm (for solvent-based glue); alarm after the program automatically control, slow down the equipment to 1m / min, delay three minutes after the failure can not be ruled out, then automatically Stop.
1, Back to the wet form: double roller transfer mode.
2, Effective back to the wet width: 500mm.
3, Pass the water roller: wire roller diameter Φ160mm, pneumatic control press and detachment.
4, Wetting roller: diameter Φ160mm, steel roller rubber layer (hydrophilic rubber), hardness 45 ~ 50 degrees.
5, Sink: 304 # stainless steel, can be manually lift.
6, Power: active synchronization (speed can be individually fine-tuning), AC frequency control; inverter for the Huichuan brand; 4kW gear motor (Shanghai SFC motor).
Cooling composite mechanism:
1, The form: can be recycled water cooling roll.
2, Composite (cooling) roller: diameter Φ600mm, working surface 1400mm, hard chrome plated surface, mirror polished; with a set of rotary joints (internal circulating cooling water)
3, Pressure roller: silicone pressure roller Φ160mm, pneumatic control adjustment, adjustable pressure.
4, Power: active synchronization, AC frequency control; inverter for the Huichuan brand; 5.5kW geared motor (Shanghai SFC motor).
5, Control box: with a small control box, with early warning and emergency stop button, control can be a separate start, stop, speed adjustment and cooling traction required pneumatic button.
1, The form: automatic flip double-bit center coiling.
2, Effective winding width: 500mm.
3, The effective winding diameter: φ380mm.
4, Reel: 3 "(Φ76mm) inflatable shaft 2 root.
5, Rack and base: steel, channel welding pieces.
6, Flip: 3KW cycloid gear motor with worm gear reducer.
7, Power: active synchronization, AC frequency control; inverter for the Huichuan brand, two sets of 5.5kW inverter dedicated motor (with encoder); PLC program taper control, set the electrical proportional valve composed of closed-loop tension control system.
8, Control box: with a small control box, with early warning and emergency stop button, control can be a separate start, stop, speed adjustment.
9, Equipped with a brush-type static eliminator.
Closed loop tension mechanism:
Form: pneumatic pendulum roller closed-loop automatic automatic control, low friction cylinder for the SMC brand.
Rack and transition section:
1, Form: column arch bridge type.
2, The transition roller: aluminum alloy transition roller (HV700 brown hardening treatment), fine grinding processing, calibration static balance, in addition to oven guide roller, the rest of the transition roller diameter of 80 ~ 100mm, envelope angle of the roll diameter of 120mm.
3, Rack: hollow steel and channel (the main frame 200x100 rectangular tube, oven for the 80x80 square tube).
Electrical control system:
1, The form: the use of centralized control, a console group;
PLC and module (Mitsubishi) ---- with remote control capability;
Man - machine interface (winding position of the main screen Taiwan 7 ");
Inverter for the Shenzhen Huichuan brand;
Pneumatic components for the Taiwan AirTAC brand;
Synchronous control low friction cylinder Japan SMC brand;
Low voltage electrical appliances for the domestic CHINT brand;
Motor for the Shanghai SFC brand;
Temperature controller for Changzhou Huibang;
Thermal oil temperature control valve Fuyang Matsukawa brand;
Thermal oil heat system for Jiangsu production;
Tension controller Shanghai tension automation;
Electrical proportional valve for the SMC brand;
2, Motor work flow chart.
3, Line speed meter, length counting system set.
4, One bell only.
5, Coating head and the regulation of parts are equipped with a small control box, control can be a separate start, stop and speed adjustment, and with emergency stop button.
6, To provide electrical installation plans.
7, Equipment structure assembly diagram.
8, Operating instructions.
9, Workers training.